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LiteStone Factories

A smart automated operation.

A LiteStone AAC factory uses the latest technology to manufacture high quality AAC products. This technology enables us to build Generation S6 or S7 factories using pass through autoclaves. This allows the factory production to be operated on 3 shifts, over 24 hours which increases productivity and reduces production costs.

LiteStone as your long-term technology partner, will guide you through all the steps of planning, building and operating your AAC factory. Our high level of customization help you meet your market needs, client requirements and product demand. We have a unique technology that will set you apart in your market, help you offer specific and innovative AAC products and justify the technology/product’s reputation.

A factory project is delivered in 4 phases:

Project Design

The project starts with a customized engineering phase, to develop the optimal balance between technology, local process factors and investment expectations.
During this phase, the focus is more on local process factors such as local building market, raw material testing, optimal products/formula portfolio, location scenarios, plant infrastructure and performance characteristics.

Project Execution

This phase of the project deals with project management, equipment supply, logistics and complete installation. We support you in achieving an optimal balance between equipment that could be manufactured locally and equipment that shall be manufactured abroad. This approach enables you to benefit from potential local competitive advantages in production, resulting in optimal project investment and also meet local content quotas.

Project Commissioning

It is now the time give careful attention to the production start-up of the plant and complete know-how transfer to the local staff. During this phase, LiteStone supervises the production process and optimize the process variables, whilst local operational staff receives intensive training programs on different production disciplines. At the end of this period, the local team is ready, authorized for operation and the new LiteStone plant can now start production.

Operational Support

LiteStone provides additional expert services in the fields of plant management, plant logistics, process technology, and other specific plant consultancy. With our extensive experience and professional network of experts, we also offer specific on-site operational support.

Furthermore, we provide full maintenance support as in technical site service and delivery of spare parts.

Factory Setup Requirements
  • Dependable water & power supply
  • Land space needed (300m x 300m)
  • Decent access to roads
  • Daily production capacity of 960m3 (at least 40 smart houses per day)
  • 20 year maintenance agreement

Daily production capacity of 960m3 (at least 40 smart houses per day)

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